104 Rail Clamp for Steel Rail

A 104 rail clamp, also known as a rail clip, is a specialized rail fastener designed to secure steel rails to supporting structures such as rail ties, beams, or girders in railway and crane rail systems. These clamps are critical for maintaining track stability, alignment, and safety in various industrial applications, including railway tracks, overhead cranes, and material handling systems. Their robust design ensures reliable performance under heavy loads and dynamic conditions.

Design and Functionality

The 104 rail clamp is typically used for lighter rail profiles, such as ASCE rails ranging from 12 lb to 40 lb, though specific applications may vary. It is engineered to provide a secure connection between the rail and the underlying structure, either through bolting or welding. The clamp features a hole, commonly 21/32" in diameter, designed to accommodate a 5/8" bolt for bolting applications. For added versatility, the 104 clamp can also be welded, offering flexibility in installation methods. Its single-piece construction, often made from high-quality steel, ensures durability and resistance to wear, even in demanding environments.

Applications

The 104 rail clamp is widely used in industries requiring stable rail systems. In railway applications, it secures light rails to ties or base plates, ensuring proper alignment and load distribution. In crane systems, such as gantry or overhead cranes, the clamp fastens crane rails to steel girders or concrete bases, supporting heavy-duty operations in ports, warehouses, and manufacturing facilities. Its adaptability also makes it suitable for custom solutions in material handling systems, where precise rail alignment is essential for operational efficiency.

Key Features

Material: Typically manufactured from domestic steel for strength and reliability, with some models featuring galvanized or stainless steel options for corrosion resistance.

Versatility: Suitable for both bolting and welding, accommodating various installation preferences.

Customizability: Manufacturers like Kimes Steel & Rail offer tailored solutions, including non-standard hole shapes or sizes, to meet specific project requirements.

Weight: Approximately 0.65 lbs per clamp, making it lightweight yet robust for light rail applications.

Compatibility: Designed for ASCE rails (e.g., 12 lb, 20 lb, 25 lb, 30 lb, 40 lb), ensuring broad applicability.

Benefits

The 104 rail clamp offers several advantages, including ease of installation, which requires minimal tools (e.g., an Allen or hex key for bolting). Its weldable design eliminates the need for complex fabrication processes, reducing installation time and costs. The clamp’s durability ensures long-term performance, even under high stress or environmental exposure. Additionally, its modular design allows for easy replacement or adjustment, minimizing downtime in rail system maintenance.

Suppliers and Availability

Companies like Maanshan Kingrail Technology and Kimes Steel & Rail provide 104 rail clamps, with lead times as short as one to two weeks for non-stock orders. These suppliers emphasize quality, using domestic or high-grade steel to meet industry standards, such as those set by the American Society of Civil Engineers (ASCE).

In summary, the 104 rail clamp is a reliable, versatile, and cost-effective solution for securing light steel rails in various industrial applications. Its robust design, ease of installation, and compatibility with multiple rail types make it an essential component in railway and crane systems.